The ONLY APS Solution with Buffer Management & Diagnostics For Perfect Execution and a ONE Year ROI guarantee!

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ManuSync
Buffer Management
Module

ManuSync Buffer Management Module

Frequently Asked Questions
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I’m already using DBR in my factory. Why do I need ManuSync?

ManuSync enhances the manual process of DBR by delivering an integrated planning & execution system that synchronizes the sales & operations planning, order promising, production scheduling, materials planning, & shop floor execution systems.

For the ToC / DBR company, ManuSync:

  • Automates the scheduling process, reducing the effort to arrive at a good schedule.
  • Automates the buffer management and diagnostics capability, reducing the effort to manage the buffers
  • Delivers Simulation / What If capability, extending the decision capabilities to senior management and other groups
  • Integrates and synchronizes materials planning with production planning
  • Identifies interactive bottlenecks BEFORE they appear on the shop floor
 
 

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How does ManuSync fit with the Lean and JIT approach?

ManuSync gives you more control over your plant, allowing you to accelerate your lean strategy by scheduling only what the customer requires when the customer requires it.  ManuSync is almost completely user configurable; You specify the rules for running your shop, i.e., batch size of 1 or 200, Replenishment to Supermarket, build to order, you have control. 

The DBR algorithm allows you run your plant even leaner than Kanban.  Buffers are strategically placed only where necessary to protect the critical parts of the process, resulting in better plant performance and superior delivery reliability. 

In short, ManuSync helps you be as lean as you can be. 

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Will ManuSync interface with my ERP system?

ManuSync works with virtually all ERP systems and databases, because it's not a database!

  • Facilitates the exchange of critical data seamlessly and efficiently
  • Shortens implementation cycle for an even faster ROI
  • Provides tool for scrubbing and updating data found in the host system so you can proceed with confidence in your constraints management approach to manufacturing

Does my data have to be accurate?

The design of ManuSync assumes that your data will be incorrect.  This means that you don’t have to wait for 100% data accuracy before you receive benefits. 

Will it handle my specific process, i.e., Make to Order, Job Shop, etc.?

Short answer....Yes.  It has been implemented successfully in a wide variety of environments that are labor, material and machine constrained.

Is there a trial version for download?

Our experience has proven the “do-it-yourself” method does a poor job of demonstrating the benefits of ManuSync successfully.  Due to the uniqueness of each process, the actual product demonstration is structured using YOUR factory and YOUR data in a proof-of-concept test.  The demonstration is actually part of a larger process of assessing your factory on-site to determine where and how the application will yield the greatest benefits.
 
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